cryoload®, our Cryogenic Loading System (Loading Station + LNG Metering Skid) is a cryogenic loading/unloading station to meter and load/unload cryogenic fluids (LNG, N2, HE, H2, AR, CH4, NE, F, O2, etc).
cryoload®
cryogenic loading system
for tank truck/rail tanker
The loading station can be optimized for lateral and rear loading and to cover variable heights of the truck.
The metering skid offers an exact and consistent measurement for custody/non custody transfer, in accordance with API (American Petroleum Institute) or MID (Measuring Instrument Directive). We can have a straight Vapor Return or meter the BOG.
cryoload®, our Cryogenic Loading System The cryogenic loading skid complies with:Machinery Dir. 2006/42/EC, PED: Pressure Equipment Dir. 2014/68/EU, ATEX: Explosive Atmosphere Directive 2014/34/EU.
cryoload®, our Cryogenic Loading System The cryogenic loading skid is designed and tested according to: ISO 16904, EN1474, OCIMF
Why cryoload® for cryogenic loading and unloading operations
Safety
- no risk of toxic inhalation
- no risk of ergonomic chanllenges (backpain, injuries)
- no risk of damages
- no risk of claims
- insulatles handels for cryogenic application
Efficiency
- Long range loading to rear and side connection
- There is no need of an extra operator
- It becomes a driver responsibility. He does nothing more than his normal tasks
- All preparatory operations are streamlined
- The loading sequence is performed, monitored, and measured precisely and consistently each time, regardless of who is on duty or handling that station and their familiarity with the equipment
- Compact balancing system
Saving
- The Total Cost of Ownership is significantly reduced
- The costs of the investment are recovered very quickly due to the savings of not having an operator present for the duration of tanker filling
- The cost of the insurance premiums is decreased due to a higher safety
- The cost of maintenance is decreased due to lack of damages
- The cost of operators for purely waiting around is saved
Filling Cryogenic liquids into a Road Tanker, an ISO Container or a Rail Tanker is a hazardous and labor-intensive process. The risk of getting it wrong can have severe consequences with high costs and a bad advertising that could devaluate customer brand.
The cryogenic liquid is both challenging to handle and store. We manage the issues of tanker loading and liquid measurement and deliver a package, customized to your exact needs and space constraints with cryoload®.
Zipfluid has created cryoload®, a Cryogenic Loading Station (Loading System + LNG Metering Skid) to load/unload and to meter (cryogenic liquid and BOG) cryogenic fluids (LNG, N2, HE, H2, AR, CH4, NE, F, O2, etc.) for Tank Truck and Rail Tanker.
How does it work?
cryoload®, our Cryogenic Loading Station is a “plug and play” compact turnkey system is composed by:
- Steel Frame that hosts all the skid component, it’s optimized to have a minimum footprint and easy to be handled and maintained.
- LNG Line complete with automatic flow control valve, mass flow meter and process sensors
- BOG Line complete with automatic flow control valve, mass flow meter and process sensors (temperature, pressure, etc.).
- N2 Line complete with automatic control valve and process sensors for purging purpose.
- Air Line complete with automatic control valve and process sensors for valves actuators supply.
- LNG and BOG Loading Arms optimized for lateral and rear loading, easy to be used by a single operator, balanced and with a breakaway valve for emergency disconnection in case of accidental departure of the tank truck.
- Insulation and Cladding to prevent the formation of ice on the surfaces and minimize heat exchange according with customer requirements.
- Control Panel with HMI to manage all the loading phases, safety features, self-diagnosis, DCS communications and badge reader control. The HMI is specifically designed to be user friendly and guide the operator during the loading activities. The HMI can be set for any language.
- Earthing Monitor with capacitive and resistive technology, SIL-2 certified.
- Leakage Detection System that allows to have a continuous leakage check before/during and after the loading.